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Factory：Middle Mingjia Road, Qihe Economy
Development Zone, Shandong, China
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Description
4 Axis Automatic Idler Frame Welding Machine
I. Machine Main Characteristics:
- MIG welding for idler frame
- 4axis CNC and external rotating table, realize right&left,forward&backward,up&down and rotation movement.
- Workpiece is fixed and positioned by fixture.
- Machine is with high welding voltage and slow wire feeding performance, which guarantees reliable arc igniting. Machine is also with low welding voltage and low welding current for filling crater.
- 4axis CNC system controls whole machine operation. System can save at least 100pcs welding programs. Programs can be directly called by inputting corresponding serial number.
- Welding torch can be adjusted up and down, side to side and angled turn.
- Machine can work continuously for 24-hour.
II. Technical Parameters
| conctrol system | 5 axes control system (teach pendant) |
| Applicable frame length | 6000mm |
| Applicable frame width | 1500mm |
| Travel size | 800×1600×6000mm |
| Welding Power Source | Japan OTC CPVE400 |
| Motor | Panasonic servo |
| Working voltage | 380v, 220v, 420v |
III. Machine Composition:
Machine consists of body, 4axis control system, working table, electric conduction mechanism, electrical control system, welding power source, pneumatic fixture mechanism and external rotating table.
1. Body:
machine body is welded with square tube and thick steel.In order to avoid structural distortion, machine body is processed by Vibrating Stress Relief (VSR).
2. Right and Left Moving Mechanism:
It is driven by AC servo motor. With the help of serve motor reducer and rack &pinion,sliding plate will move on square rails.
3. Up and Down Moving Mechanism:
It is driven by AC servo motor. With the help of serve motor reducer and ball screw,sliding plate will move on rails.
4. Forward and Backward Moving Mechanism:
It is driven by AC servo motor. With the help of serve motor reducer and rack&pinion,gantry will move on sliding plate.
5. Welding Torch Rotation Mechanism:
It is driven by AC servo motor. The angle of mechanism can adjusted manually, and locked tightly.
6. Pneumatic Fixture Mechanism:
installed in the working table, fix workpiece through cylinder. Jig and fixture include height adjustment mechanism.Pneumatic positioning device is used to fix workpiece correctly, and guarantees welding reliability.
7. Control System:
Programs can be directly called by inputting corresponding serial number. Programs can be locked with password. System can save at least 100pcs welding programs.After setting up parameters, programs can be run immediately once we press start button.
8. External Rotating Table:
It is driven by Panasonic servo motors. It can be achieved 5 synchronizing interpolated motion.
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